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GM GP12
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哪位好心人有GM GP12的标准和培训资料啊,小妹急用.
如果谁有做过GP12整个流程的(从建立到关闭),能列个提纲给我吗?
谢谢谢谢谢谢
27 回答 15578 浏览 2006-12-28
(ISO 9001/ISO 14001/ISO 45001)内审员4天 5000元查看 ›
共 27 个回答 按票数 最新
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早期生产限制程序
NOTE: GP-12 “Early Production Containment” (GM-1920) has been incorporated into the General Motors Specific Section of the “Production Part Approval Process” procedure.
注: GP-12“早期生产限制程序” (GM-1920)是GM的特殊要求中的PPAP程序要求之一.
1.0 SCOPE: GP-12 is to be used for all pre-production and production requirements that require the Production Part Approval Process (PPAP) and whenever mandated by GM on any parts that present significant risk to a customer plant. GP-12 should not be used for discrepant material received at the customer’s plant: this should be addressed using the Controlled Shipping Procedure.
范围: GP-12适用于在PPAP中要求的所有的是生产产品和量产品的要求以及GM委托管理的对客户的工厂有重要影响的所有零部件. GP-12不适用于客户的工厂接受到错误的原材料,这一点在发货控制程序中应该注明
2.0 DEFINITION AND PURPOSE:(定义和目的) The purpose of GP-12 is to: GP-12的目的是
• Document the supplier's efforts to verify control of its processes during start-up and acceleration
记录供应商在开始生产和加速生产中,为控制其工艺所做的工作。.
• Ensure that any quality issues that may arise are quickly identified, contained, and corrected at the supplier's location and not at the customer’s receiving location
确保任何可能出现的质量问题能及时的在供应商的现场被发现、控制和解决而不是在客户那。.
• Increase involvement and visibility of top management增加最高管理层的参与和远见性
GP-12 Early Production Containment requires a Pre-Launch Control Plan that is a significant enhancement to the supplier's production control plan and raises the confidence level to ensure that all products shipped will meet GM’s expectations. The pre-launch control plan will also serve to validate the production control plan. The Pre-Launch Control Plan should take into consideration all known critical conditions of the part as well as potential areas of concern identified during the Production Part Approval Process.
早期生产限制程序要求建立投产前控制计划,是 供 应 商 生 产 控 制 计 划 的 重 要 加 强 计 划,可提高可信度确保所发运的产品满足GM的期望,投产前控制计划也可用于验证生产控制计划。和在PPAP中识别的潜在问题一样,投产前控制计划应该考虑所有的零部件的紧急情况。
Note: This procedure does not provide authorization to ship nor is it a shipping schedule.
注: 本程序不提供装运授权也不是发货时间表。
3.0 SUPPLIER RESPONSIBILITY: The Supplier shall do the following:供应商的职责:供应商必须开展以下工作:
A. Establish a verification process that contains the following elements:建立包含以下要素的验证程序:
  1. Identification of the staff person responsible for ensuring the development and implementation of the verification process.保证开发和执行验证程序的负责人的确定
  2. Development of a Pre-Launch Control Plan consisting of additional controls, inspection audits, and testing to identify non-conformances during the production process. Depending on the dominant factor of the production process (set-up, machinery, fixture, tooling, operator, material/components, preventative maintenance, climate) additional controls shall include:
投产前控制计划包括附加控制、审核检查和试验以识别生产过程的不符合项。根据过程的主要特性(如:组织结构、机器、设备、工具、作业员、原料/零部件、预防性维护、气候),额外的控制包括:
• Off-line, separate and independent check from the normal production process whenever possible
如果可能试生产的产品与正常生产过程 应区分开,应离线隔离,单独检查.
• Mandatory 100% inspection for all pre-production and pilot parts shipped
对所有的试生产的产品在发运前要全检

• Increased frequency/sample size of receiving, process and or shipping inspections after pre-production and pilot
在试生产阶段应增加进货检验、出货检验和过程检验的抽样频次/样本量大小
• Mandated sub-supplier containment and or sub-supplier support/audits
加强对二级供应商的指导或审核
• Addition of inspection/control items增加的检查/控制的内容
• Increased verification of label accuracy增加对标识正确性的确认
• Enhanced process controls such as error proofing加强对过程的控制如防错
• Error proofing validation through introduction of known defects通过已知的缺陷进行防错
  1. Immediate implementation of containment and irreversible corrective action when non-conformances are discovered in the GP-12 containment area or at the receiving location.
在客户场所或在实施GP-12时发现有不符合应立即执行限制和永久性纠正措施
  1. Identification of the measurement equipment and data collection devices/activities to be used
要确认使用检测设备并进行数据信息收集的方法/活动
A. Documented evidence of execution and validation of the control plan utilizing the I-chart (reference GP-5) or other format agreed upon by the customer. If a defect is found in GP-12 containment area, the supplier shall submit the I-chart (or equivalent) and corrective action plan to the customer’s Supplier Quality Engineer. If the part is a Customer Monitored APQP part, the SQE is the APQP SQE. If the part is not a Customer Monitored APQP part, the supplier should submit the information to the Plant Support SQE.
要有文字性的证据如运用I- 图(参考GP-5)或其它的客户同意的格式去实施或确认控制计划,如果在执行GP-12发现有不符合的地方,供应商必需给SQE递交I- 图和纠正措施计划(或类似的),如果属于客户监控的APQP零部件,供应商质量工程师是APQP的供应商质量工程师,如果不是,供应商则应把整改信息提交给SQE
B. Document the Pre-Launch Control Plan, including functional testing and error proofing, using the Control Plan format referenced in the AIAG Advanced Product Quality Planning and Control Plan Reference Manual or other customer approved Advanced Quality Planning reference manual. The Pre-Launch Control Plan is not a substitute for the Production Control Plan but, is an addition to the Production Control Plan and is used to validate it.
试生产控制计划文件包括功能测试和防错,控制计划的形式参考汽车工业行动小组的APQP和控制计划参考手册或其它客户批准的先期质量策划参考手册.试生产控制计划不可代替产品控制计划,其是生产控制计划的附加的确认手段。
C. Utilize the Early Production Containment Plan for all pre-production requirements (e.g.. PPAP, pilot, Manufacturing Validation Builds) and for the production ship quantity or duration specified by the procuring division or until the Production Control Plan is validated, whichever occurs later. Typically, the specified production quantity or duration is intended to reflect the customer's acceleration plan to full production rate. If not specified by the procuring division, the production ship quantity is a minimum of 1200 pieces for each GM customer plant, in addition to any pre-production quantities required.
在生产控制计划确定前,要对所有的试生产要求(如PPAP、试生产、生产确认组装等)和采购部规定的发货的数量期限都要进行先期产品限制计划,任何一个都不能迟后。规定的产品数量和期限反映在客户的计划上和全能力生产计划上,如果采购部门没有规定,除了试生产需要的数量,对每个GM客户工厂发货的数量不少于1200个,
D. To indicate compliance with the GP-12 requirements, attach to each shipping label a green circular sticker signed by a staff person accountable for the quality level of the facility, typically the highest-level manager at the production facility. The green circular sticker should have a diameter of approximately 50 mm.
为了符合GP-12的要求,在每一个装运标签上都应有一个绿色圆形不干胶标签,上面有表明设备质量等级的负责人特别是生产设备最高管理负责人的签字。绿色圆形的不干胶的直径大约是50mm。
4.0 EXIT CRITERIA: (退出标准) Supplier will be eligible to exit GP-12 after meeting the criteria listed below. If the supplier is unable to meet the exit criteria or the supplier’s GP-12 plan continues to identify non-conformances .the supplier shall continue the necessary containment measures to insulate the Customer Plant up to the time when the quality concerns have been resolved to the satisfaction of both the Supplier and the Customer and the Supplier’s Production Control Plan is validated.
供应商如果满足下面的标准可以退出GP-12,,如果供应商不能满足退出标准或是供应商的GP-12计划要继续确认不符合项,供应商必须采取限制措施直到在所有涉及的质量问题被解决达到双方满意,并且供应商的生产控制计划得到确认为止。.
A. Ship the number of pieces or for the duration specified by the procuring division with no discrepancies detected by the GP-12 Control Plan or customer plant problem reports (PR/R’s ) and supplier can self-exit from the GP-12 Process.
在执行GP-12控制计划中或客户工厂问题报告中采购部规定期限或发货数量没有问题,供应商可以自行结束GP-12过程。
B. If the supplier does not meet self-exit criteria above, then to exit GP-12 all problem reports must be closed by the Customer Plant.如果供应商不能满足以上的标准,所有问题必需经客户公司解决后才能结束GP-12。
C. If the GP-12 plan continues to identify non-conformances, the GP-12 plan must be kept in place until process controls and capabilities have proven effective and the Production Control Plan is validated.
如果GP-12的计划继续识别不符合, 必需保留GP-12计划直到证明过程控制和能力有效以及生产控制计划得到确认。
D. If the GP-12 was self-initiated, the supplier can suspend GP-12 if they meet the exit parameters (quantity or duration) as specified in paragraph A.
如果供应商自己实施GP-12,如果满足在A段中规定的结束参数(数量和期限)供应商可以暂停GP-12
E. If the customer mandated the GP-12, the supplier must notify the customer and provide evidence upon request prior to exiting GP-12.
如果客户要求GP-12,在结束GP-12之前供应商必需通知客户并且提供证据满足要求
5.0 CONSEQUENCES OF SHIPPING NONCONFORMING MATERIAL 发货的材料不符合的结论
A. Failure to execute GP-12 may result in consequences as specified in GP-5 including Controlled Shipping Level 2.
实施GP-12失败导致的结果,执行GP-5包含二级发货控制 的规定。(是指由客户监控的次品遏制程序)
B. Shipment of discrepant material during the specified GP-12 window or any other time may result in Controlled Shipping Level 2.
在执行 GP-12期间或其它任何时候发错货均执行二级发货控制
2006-12-28 21:46
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